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Volume 6 Part 5

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Volume 6 Part 5 Product Audit / 2nd edition 2008

Short description to VDA Volume 6 Part 5

 

The product audit is one of the oldest methods which give a statement on the quality of products prior to their delivery to the customer. It assesses the effectiveness of quality assurance through the examination of a small number of products and/or parts and confirms the quality capability of the production process based on the quality of a product. Thereby, it is verified whether the product complies with the given specifications and/or special customer/supplier agreements.
 
A product audit concerns

  • the planning
  • the review
  • the evaluation
  • the documentation

of quality characteristics of tangible products (VDA 6.5) after completion of production stage prior to submission to an internal/external customer.
 
Product audits are carried out regularly or for specific reason, they do not, however, serve as a substitute for checks during the production process. They can be carried out on the results of all business processes in product development, manufacturing and marketing.
 Finding a standard evaluation system is still difficult. As the variation span here is so wide, a number of methods have been represented in the examples, which each company can adopt or modify and bring into application.

 

Content

 

1

Preface

2

Objective and area of application

3

Carrying out a product audit

4

Audit program

4.1

Input criteria

4.2

Layout inspection

4.3

Special C0P (conformity of production) checks

4.4

Stipulations regarding the audit program

4.5

Extent of an audit program

4.6

Audit program resources

4.7

Implementing the audit program

4.8

Monitoring and evaluating the audit program

5

Audit plan

5.1

Characteristics to be checked and specifications

5.2

Checking methods / equipment and random sample size

5.3

Requirements for taking parts & their identification

5.3.1

Taking parts

5.3.2

Identifying parts

5.3.3

Transporting and packing parts

5.3.4

Returning parts for use

5.4

Reference d0cuments

6

Carrying out product audits

7

Reporting

7.1

Notes on classifying deviations and their evaluation

8

Corrective actions

8.1

Immediate actions

8.2

Knowledge transfer

9

Qualifications of the audit planner and auditors

9.1

Audit planner

9.2

Auditors

10

Reference documents

11

Technical terms & abbreviations

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